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Hydro equipment machining – spillway gate trunnion bases
Complete refurbishment of 16 hydro trunnion bases, involving high precision machining, assembly, and thorough technical documentation.
Hydro equipment machining – spillway gate trunnion bases Learn More »
Hydro equipment machining – spillway gate trunnion bases Learn More »
Hydro lock and dam refurbishment – Gudgeon anchor linkage assembly
High precision machining and manufacturing of multiple gudgeon anchor linkage assembly components for a lock and dam facility with a hydropower plant generating electricity for about 686,000 homes.
Hydro lock and dam refurbishment – Gudgeon anchor linkage assembly Learn More »
Hydro lock and dam refurbishment – Gudgeon anchor linkage assembly Learn More »
Hydro Equipment refurbishing – tainter gate trunnion Pins
Hydro equipment refurbishing of tainter gate trunnion pins for a hydropower generating plant that began operations in 1963.
Hydro Equipment refurbishing – tainter gate trunnion Pins Learn More »
Hydro Equipment refurbishing – tainter gate trunnion Pins Learn More »
High-Precision Machining – Propeller Blades
High-precision machining of propeller blades for a newly built tugboat. All machining was completed in compliance with OEM specifications and production schedule.
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Hydro Equipment Repair – headcover, shaft, runner crown
Hydro equipment repair of headcover, turbine crown, shaft, and stuffing box for a NW utility. This hydro power plant has been in operation since 1911 and generates enough power for more than 10,000 homes.
Hydro Equipment Repair – headcover, shaft, runner crown Learn More »
Hydro Equipment Repair – headcover, shaft, runner crown Learn More »
Slusher Runner Housing Manufacturing
The slusher runner housing was extensively damaged from bearing failure. Our team manufactured this critical equipment for a paper mill customer without manufacturing prints and drawings in just 5 days.
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turbine Refurbishing – Hydro Headcover and Bottom Ring
Thermal spray repair of a hydro headcover and bottom ring to refurbish the parts and restore to OEM specifications.
turbine Refurbishing – Hydro Headcover and Bottom Ring Learn More »
turbine Refurbishing – Hydro Headcover and Bottom Ring Learn More »
Thermal Spray Repair – Hydro Thrust Collar
Thermal spray repair of a hydro thrust collar weighing 20 tons. Required machining and restoration to OEM specifications.
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Precision Machining – Trunnion Yoke & Hubs
This was a rush repair of a trunnion yoke and two hubs for a dam gate assembly. Machining completed in 3 days and met OEM specifications.
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High-Precision Machining – Pump Casing
This pump casing repair involved high-precision machining, boring blind holes, complex pre-machining setups and custom tooling.
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Hydro Turbine Refurbishing – Pressure Relief Valves
Refurbished a 100-year-old hydro turbine relief valve assembly, including manufacturing upper valve bodies, bronze cylinder & shafts, bushings, and rings for a hydro power plant generating 3.2 MW electricity..
Hydro Turbine Refurbishing – Pressure Relief Valves Learn More »
Hydro Turbine Refurbishing – Pressure Relief Valves Learn More »
Engineered Fabrication – New Lime Kiln Trunnion
Engineered fabrication of new lime kiln trunnion, including new roller body and shafts, and thrust roller for a manufacturer of tissue and paper board products.
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Engineered Fabrication – New Lime Kiln Trunnion Learn More »
Engineered Refurbishing – Hydro Servo Parts
Engineered refurbishing of these hydro servo parts, including the servo piston, piston rod, and turbine shaft for a hydro power plant. All machining, inspections, custom manufacturing, assembly & disassembly, and TIG welding were completed according to OEM specifications.
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shaft & hub refurbishing – ship propulsion system
Complete refurbishment of a federal ship’s propulsion system shafts and hubs. All machining, disassembly & assembly, and manufacturing met ABS and OEM approvals.
shaft & hub refurbishing – ship propulsion system Learn More »
shaft & hub refurbishing – ship propulsion system Learn More »
Reverse Engineering & Manufacturing – Rolling Mill Housing
Reverse engineered and manufactured a new rolling mill housing to replace the existing part that sustained catastrophic damage. Our team generated the manufacturing prints, verifying all critical fits and dimensions, and machined the part to meet all technical requirements.
Reverse Engineering & Manufacturing – Rolling Mill Housing Learn More »
Reverse Engineering & Manufacturing – Rolling Mill Housing Learn More »
Repair and Rebuild – Reel Drum
Engineered repair of a reel drum for a paper packaging manufacturer. Work included reshell, journal repair, and complete rebuild within outage schedule.
Repair and Rebuild – Reel Drum Learn More »
Engineered Repair – Recycling Equipment
Engineered repair of friction washer for a plastic recycling plant in the PNW. This project included machining, shaft manufacturing, and balancing.
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Precision Machining – Pintle & Bushings
The pintle and bushings were damaged beyond repair and needed replacement. Our team precision machined the new parts to meet all technical specifications, including critical diameters, TIR, and surface finish.
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Engineered Repair – Ship Winch Drum
This winch system has sustained severe surface damage and is no longer operating efficiently. With precision machining, our team restored the worn out surface and dimensions.
Engineered Repair – Ship Winch Drum Learn More »
Hydro Shaft Refurbishing – Turbine Runner Shaft
Refurbished a 203″ long Kaplan turbine runner shaft for a hydropower plant in the PNW. Work involved stringent requirements from start to finish, additional machining, and custom tooling.
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Hydro Shaft Refurbishing – Turbine Runner Shaft Learn More »
Journal Repair – Embossing Roll
Engineered repair solution for a damaged journal and worn-out bearing fit in an embossing roll. Our team manufactured a new journal and thermal spray repaired the drive side.
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Engineered Repair – Screw Press Housing
This screw press housing required emergency repair. Multiple components were severely damaged, and all repairs had to be completed within the mill’s assembly schedule.
Engineered Repair – Screw Press Housing Learn More »
Precision Machining – Blind Flange for Hydro Component
Precision machined an 87″ diameter blind flange for a hydro power plant in Douglas County, Oregon. Critical seal required to ensure safety of repair crew.
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Precision Machining – Blind Flange for Hydro Component Learn More »
Precision Machining – Ship Stabilizer Components
Large cruise ship needed emergency repair of its stabilizer assembly. A total of 10 components were precision machined, meeting all technical specifications and critical timeline.
Precision Machining – Ship Stabilizer Components Learn More »
Precision Machining – Ship Stabilizer Components Learn More »
Engineered Repair – Plug Screw Feeder
Provided an engineered repair solution to damaged screw feeder equipment critical to paper packaging manufacturing. Read about our process in meeting all technical requirements and rush schedule.
Engineered Repair – Plug Screw Feeder Learn More »
Precision Machining – Propeller blade
Our team precision machined the propeller blade for a container ship transporting critical supplies to Alaska. We met all technical specifications and delivered the part within the drydock schedule.
Precision Machining – Propeller blade Learn More »
Equipment Modification – Feed cylinder
Precision machined this cylinder equipment to meet OEM specifications. Accuracy of machining and conformance to technical specifications and timeline were critical to the equipment modification.
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Thermal Spray Repair – Wicket Gates
Thermal spray repair of large wicket gates for a hydroelectric power plant. Wicket gate stem fits were restored back to OEM specifications and saved on long-term maintenance cost.
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Shaft & Tapered Sleeve Manufacturing
Manufactured a critical shaft and test sleeve for a science research facility serving federal and commercial customers. Certifications and adherence to specified dimensions, surface finishes, and tolerances were required.
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New Press Roll – Design & Manufacture
Manufactured and designed new roll and new shafts for upgraded performance.. No OEM drawing was available so the team reverse engineered the new roll and journals.
New Press Roll – Design & Manufacture Learn More »