Hydro equipment repair of headcover, turbine crown, shaft, and stuffing box for a NW utility. This hydro power plant has been in operation since 1911 and generates enough power for more than 10,000 homes.
Hydro Equipment Repair – headcover, shaft, runner crown Learn More »
Hydro Equipment Repair – headcover, shaft, runner crown Learn More »
Thermal spray repair of a hydro headcover and bottom ring to refurbish the parts and restore to OEM specifications.
turbine Refurbishing – Hydro Headcover and Bottom Ring Learn More »
turbine Refurbishing – Hydro Headcover and Bottom Ring Learn More »
Thermal spray repair of a hydro thrust collar weighing 20 tons. Required machining and restoration to OEM specifications.
Thermal Spray Repair – Hydro Thrust Collar Learn More »
This was a rush repair of a trunnion yoke and two hubs for a dam gate assembly. Machining completed in 3 days and met OEM specifications.
Precision Machining – Trunnion Yoke & Hubs Learn More »
Refurbished a 100-year-old hydro turbine relief valve assembly, including manufacturing upper valve bodies, bronze cylinder & shafts, bushings, and rings for a hydro power plant generating 3.2 MW electricity..
Hydro Turbine Refurbishing – Pressure Relief Valves Learn More »
Hydro Turbine Refurbishing – Pressure Relief Valves Learn More »
Engineered refurbishing of these hydro servo parts, including the servo piston, piston rod, and turbine shaft for a hydro power plant. All machining, inspections, custom manufacturing, assembly & disassembly, and TIG welding were completed according to OEM specifications.
Engineered Refurbishing – Hydro Servo Parts Learn More »
Refurbished a 203″ long Kaplan turbine runner shaft for a hydropower plant in the PNW. Work involved stringent requirements from start to finish, additional machining, and custom tooling.
Hydro Shaft Refurbishing – Turbine Runner Shaft Learn More »
Hydro Shaft Refurbishing – Turbine Runner Shaft Learn More »
Precision machined an 87″ diameter blind flange for a hydro power plant in Douglas County, Oregon. Critical seal required to ensure safety of repair crew.
Precision Machining – Blind Flange for Hydro Component Learn More »
Precision Machining – Blind Flange for Hydro Component Learn More »
Thermal spray repair of large wicket gates for a hydroelectric power plant. Wicket gate stem fits were restored back to OEM specifications and saved on long-term maintenance cost.
Thermal Spray Repair – Wicket Gates Learn More »
Precision machining of gas turbine components for a pollution control modification project at an Oregon power plant. The turbine case, combustion wrapper, and compressor discharge case were machined to precise specifications and completed within the shutdown timeline.
Gas Turbine – Machining & Refurbishing Learn More »
Western Machine Works maintained the surface integrity of the lignum vitae wooden staves while achieving the required ID, TIR, and RA finish
Hydro Turbine Guide Bearings – Machining Learn More »
The slusher runner housing was extensively damaged from bearing failure. Our team manufactured this critical equipment for a paper mill customer without manufacturing prints and drawings in just 5 days.
Hydro Turbine Bushings Manufacturing Learn More »
A hydropower utility customer had a severely cracked gate shift ring. After considering the time line and cost parameters, Western Machine Works’ fabrication solution proved to be the best option.
Hydro component: Gate Shift Ring Fabrication Learn More »
A hydropower provider contacted Western Machine Works to machine their newly fabricated hydro turbine thrust bearing to precise tolerance and RMS finish. The fabrication shop they initially contracted failed to achieve the specifications, causing damage to the bearings.
Hydro Turbine Thrust Bearing Learn More »
These hydro components, namely the bearing tub and high hat were damaged and causing seal failure. Western Machine Works reverse engineered a new high hat and repaired the bearing tub.
Hydro Bearing Tub & High Hat Fabrication Learn More »
